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HENGST FILTERS
1014468B
R928051773

$190.94

HENGST FILTERS

MATERIAL:  R928051773

SUMMARY:  

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The filter element is the central component of industrial filters. The actual filtration process takes part in the filter element. The main filter variables, such as retention capacity, dirt holding capacity and pressure loss are determined by the filter elements and the filter media used in them. Rexroth filter elements are used for the filtration of hydraulic fluids in the hydraulic system as well as for the filtration of lubricants, industrial fluids and gases.

Glass fiber material, H...PZ

The filter medium achieves the best cleanliness possible compared to other filter media. It is suitable for hydraulic oil. Due to its defined retention capacity (ISO 16889), it offers highly effective protection for machines and system components which are sensitive to contamination.

Depth filter made of inorganic glass fiber material Absolute filtration/defined retention capacity according to ISO 16889 Single-layer variants of H...XL for use in sandwich plate filters Non-reusable filter (not cleanable due to the depth filter effect)

Filter rating and attainable oil cleanliness

The following table provides recommendations for the selection of a filter medium dependent on the application and indicates the average oil cleanliness class attainable according to ISO 4406 or SAEAS 4059.

technical illustration-1014468B-

Oil cleanliness class
ISO 4406

to be achieved with filter

Hydraulic system

βx(c) = 200

Material

possible arrangement

13/10/8 ‒ 17/13/10

3 μm

Glass fiber material, H...PZ

Sandwich plate filter 320PZ...

Vertical stacking (sandwich plate assembly)

15/12/10 ‒ 19/14/11

6 μm

17/14/10 ‒ 21/16/13

10 μm

19/16/12 ‒ 22/17/14

20 μm

01

02

03

04

05

06

2.Z

B00

0

Design

01

Filter element

2.Z 1)

Size

02

according to BRFS standard

025

075

125

Filter rating in μm

03

Absolute
(ISO 16889)

Glass fiber material generation 5, non-reusable, not cleanable

H3PZ

H6PZ

H10PZ

H20PZ

Pressure differential

04

max. admissible pressure differential of the filter element

330 bar

B00

Bypass valve

05

Without

0

Seal

06

NBR

M

FKM

V

1)

For the admissible temperature ranges refer to the “Technical data”

general

Type

2.Z 2.Z 2.Z

Size

025 075 125

Weight 1)

m

0.09 kg 0.16 kg 0.3 kg

Filter rating / mesh size

3 µm

Ambient temperature range

-10 … +65 °C

Operating temperature range

-10 … +100 °C

Storage temperature range 2)

NBR

-40 ... +65 °C

Storage temperature range 2)

FKM

-20 ... +65 °C

Material

Cover of the filter element

Polyamide or tin-coated steel or tin-coated aluminum

Base of the filter element

Polyamide or tin-coated steel or tin-coated aluminum

Support tube of the filter element

Tin-coated steel

Seals

NBR / FKM
1) refers to non-woven glass fiber media
2) max. relative air humidity 65 %

hydraulic

Size

025 075 125

Filtration direction

From the outside to the inside

Maximum pressure differential

330 bar

Minimum conductivity of the medium

300 pS/m

Hydraulic fluid temperature range

-10 … +100 °C

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

For applications outside these parameters, please consult us!

Hydraulic fluid

Classification

Suitable sealing materials

Suitable adhesive

Standards

Mineral oil

HLP

NBR

Standard

DIN 51424

Bio-degradable

Insoluble in water

HETG

NBR

VDMA 24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA 24568

Flame-resistant

Water-free

HFDU, HFDR

FKM

VDMA 24317

Containing water

HFAS

NBR

DIN 24320

HFAE

NBR

HFC

NBR

VDMA 24317

Skydrol

EPDM

Special “H”

Attainable filtration ratio βx(c) (β value)

Typical β values of up to 2.2 barΔp pressure increase at the filter element 1)

Filter medium

Particle size “x” for different β values, measurement according to ISO 16889

βx(c) ≤ 75

βx(c) ≤ 200

βx(c) ≤ 1000

H3XL

4,0 μm(c)

< 4,5 μm(c)

5,0 μm(c)

H6XL

4,8 μm(c)

5,5 μm(c)

7,5 μm(c)

H10XL

6,5 μm(c)

7,5 μm(c)

9,5 μm(c)

H20XL

18,5 μm(c)

20,0 μm(c)

22,0 μm(c)

1)

Filtration ratio βx(c) for other filter media upon request

Filtration ratio ßx(c) dependent on particle size μm(c)

technical illustration-1014468B-

When has the filter element to be replaced or cleaned~^&@@&^~

As soon as the dynamic pressure or the pressure differential set at the maintenance indicator is reached, the red pushbutton of the mechanical/visual maintenance indicator pops out. If an electronic switching element is provided, an electric signal will moreover sound. In this case, the filter element must be replaced or cleaned.

If the filter does not have a maintenance indicator, we recommend exchanging or cleaning filter elements after a maximum of six months.

 

Filter element exchange

For single filters: Switch off the system and discharge the filter on the pressure side. For installed duplex switch filters: Refer to the relevant maintenance instructions according to the filter type.

Detailed instructions with regard to the filter element exchange can be found on the data sheet of the relevant filter series.

 

Warning:

Filters are containers under pressure. Before opening the filter housing, check whether the system pressure in the filter has been decreased to ambient pressure. Only then may the filter housing be opened for maintenance.

 

Notice:

Due to the high viscosity, the pre-set signal value of the visual maintenance indicator may be exceeded during cold start. After the operating temperature has been reached, the mechanical/visual indicator can be acknowledged manually. The electrical signal will go out after the operating temperature has been reached. If the maintenance indicator signal is ignored, the disproportionately increasing pressure differential may damage the filter element causing it to collapse. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Filter variables

Filter rating and attainable oil cleanliness

The main goal when using industrial filters is not only the direct protection of machine components but to attain the required oil cleanliness.

Oil cleanliness is defined on the basis of oil cleanliness classes which classify how the amount of particles of the existing contamination is distributed in the operating liquid.

Filtration performance

Filtration ratio ßx(c) (ß value)

The retention capacity of hydraulic filters with regard to the contamination in a hydraulic system is characterized by the filtration ratio βx(c). This variable is therefore the most important performance characteristic of a hydraulic filter. It is measured in the multipass test, and is the average value of the specified initial and final pressure differential according to ISO 16889 using ISOMTD test dust.

The filtration ratio βx(c) is defined as the ratio of the particle count of the respective particle size on both sides of the filter.

Dirt holding capacity

It is also measured using the multipass test and determines the amount of test dust ISOMTD which is fed to the filter medium until a certain pressure differential increase has been reached.

Pressure loss (also pressure differential or delta p)

The pressure loss of the filter element is the relevant characteristic value for the determination of the filter size. These are recommended values of the filter manufacturer or specifications by the filter user. This characteristic value depends on many factors. Mainly: the rating of the filter medium, its geometry and arrangement in the filter element, the filter area, the operating viscosity of the fluid and the flow.

The term “delta p” is often also expressed with the symbol: “Δp”.

When dimensioning the complete filter with filter element, an initial pressure loss is determined which must not be exceeded by the new filter element state on the basis of the aforementioned conditions. The size design of a Rexroth filter element and new complete filter by means of initial Δp or pressure loss may be comfortably completed using our online design software “BOSCH REXROTH FILTERSELECT”.

The following diagram shows the typical press loss behavior of filter elements with different material fineness at different flows for a viscosity of 30 mm2/s.

technical illustration-1014468B-

The diagram shows the typical pressure loss behaviour of filter elements with different filter media at different flow rates.

Rexroth filter elements are tested and quality-monitored according to different ISO test standards:

 

Filtration performance test (multipass test): ISO 16889:2008-06

Δp (pressure loss) characteristic curves: ISO 3968:2001-12

Compatibility with hydraulic fluid: ISO 2943:1998-11

Collapse pressure test: ISO 2941:2009-04

 

The development, manufacture and assembly of Rexroth industrial filters and Rexroth filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.

Environmental safety and recycling

The used filter element should be disposed of in accordance with the respective country-specific legal regulations of environmental protection.

After completion of the filter life, the components of the filter, in accordance with the respective country-specific legal regulations of environmental protection, are recycled.